Grilled Sausages with Peppers & Onions Recipe for Summer BBQ

This easy 30-minute meal is low-effort and full of flavor. Grilled Sausage with Peppers and Onions comes together quickly, and a sweet-and-spicy sauce helps the grill do most of the work. Serve the caramelized peppers, onions, and sausage on a bun or enjoy them without.

Grilled Sausage with Peppers and Onions on a bun on a gray plate

Polish kielbasa is a family favorite, but what really elevates this dish is the way the tomato, brown sugar, garlic, and sriracha sauce caramelizes on the grilled onions and peppers. The result is sweet, slightly spicy, and deeply savory—perfect for a casual weeknight or feeding a crowd.

The original version of this recipe is a sheet-pan Polish sausage sandwich, which is another quick 30-minute meal that’s a great way to get kids to eat their vegetables. Turning it into a grilled version brings out even more flavor—especially on a sunny afternoon when you want to spend time on the patio.

Jennifer with weber grill behind grilling sausages, onions, and peppers

How to make Grilled Sausage with Peppers and Onions

This is a straightforward supper that works well for tailgates, casual gatherings, or busy weeknights. The basic plan: grill the kielbasa over indirect heat while sautéing the peppers and onions in a skillet placed on the grill, then finish the vegetables with a sticky, sweet-and-spicy sauce.

ingredients for grilled sausage with onions and peppers next to a weber grill

Set up your gas or charcoal grill for indirect cooking—heat on one side only—so the sausage roasts gently without burning. While the grill heats, slice the peppers and onion and whisk together the sweet-and-spicy sauce.

Place the portioned Polish kielbasa on the indirect side of the grill. Roast the links until they’re golden and the casing begins to split, about 20 minutes. Meanwhile, preheat a cast-iron skillet (or another grill-safe pan) directly over the flame, add the oil, and briefly sauté the onions and peppers until they’re tender-crisp.

I use cast iron on the grill often because it allows me to cook dishes outside that normally need an oven or stovetop. If you don’t have cast iron, other grill-safe pans—black steel, griddles, or woks—will work as long as they don’t have plastic handles or nonstick coatings.

Grilled Sausage with Peppers and Onions on a barbecue grill

Once the vegetables are tender-crisp, whisk together tomato paste, brown sugar, red wine vinegar, garlic, garlic powder, and sriracha. Stir the sauce into the peppers and onions and move the skillet to the indirect side of the grill. Let the sauce reduce and caramelize until fragrant and glossy, and the vegetables reach your preferred tenderness.

Toast buns directly over the coals or flame if you like, then serve the kielbasa topped with the caramelized peppers and onions. These are delicious on hoagie rolls or brat buns, or plated without bread for a low-carb option.

sausages and a cast iron skillet of onions and peppers on the grill

Tips and serving ideas

  • Use a 10″ cast-iron skillet or any grill-safe pan to sauté the vegetables.
  • If you prefer, swap the kielbasa for bratwurst or another sturdy sausage.
  • Adjust the sriracha to taste for milder or bolder heat.
  • Serve with pickles or a dollop of mustard to balance the sweet sauce.

If you enjoy grilling and outdoor cooking:

  • Grilled chicken skewers and grilled meatballs both make great companion recipes for a barbecue menu.
  • Grilled desserts and sides—like skillet cakes or baked beans—are easy to make on the grill and round out any meal.
grilled sausage with onions and peppers Pinterest pin image
Grilled Sausage with Peppers and Onions on a bun on a gray plate

Grilled Sausage with Peppers and Onions

This quick 30-minute meal is big on flavor and comes together in minutes. A sweet-and-spicy sauce caramelizes on the onions and peppers for an easy, delicious dinner.
Course
Main Course
Cuisine
American, German, Polish
Prep Time
10 minutes
Cook Time
20 minutes
Servings
6
Calories
466 kcal
Author
Jennifer Grissom

Ingredients

  • 24 ounces Polish kielbasa, cut into 6 portions
  • 3 cups bell peppers (any color), sliced into 1/4″ strips
  • 1 cup red onion, sliced into 1/4″ strips
  • 2 tablespoons olive oil
  • 1/2 teaspoon salt

Sweet and Spicy Sauce

  • 2 tablespoons tomato paste
  • 2 tablespoons brown sugar
  • 2 teaspoons red wine vinegar
  • 2 teaspoons sriracha (adjust to taste)
  • 1 clove garlic, finely minced
  • 1/2 teaspoon garlic powder

Instructions

  1. Set up a barbecue grill for indirect cooking (heat on one side) and preheat to medium-high.
  2. Cut the kielbasa into 6 portions and place on the indirect side of the grill. Cook until golden and the skin begins to split, about 20 minutes.
  3. While the sausage cooks, preheat a 10″ cast-iron skillet or another grill-safe pan directly over the heat source. Add the olive oil.
  4. Add the onions, peppers, and salt. Sauté 1–2 minutes over direct heat, then move the skillet to the indirect side of the grill.
  5. After 5–10 minutes, when the onions and peppers are tender-crisp, whisk together the sauce ingredients and stir them into the vegetables.
  6. Cook until the sauce is fragrant and begins to caramelize and the vegetables reach the desired tenderness.
  7. Toast hoagie or bratwurst buns over the flame if desired. Serve each sausage topped with the caramelized peppers and onions.

Notes

Nutrition values are approximate and do not include buns.

Nutrition

Calories: 466 kcal
| Carbohydrates: 14 g
| Protein: 17 g
| Fat: 38 g

If you try this Grilled Sausage with Peppers and Onions, please rate the recipe and share how it turned out. I’d love to see photos of your version—tag @SAVORWITHJENNIFER on social media if you post one!